MANAGING RISK AND DELIVERING ASSET INTEGRITY ASSURANCE
Integrity Solutions provide services offering active risk management ensuring that the inspection programme is relevant to the remaining asset life and focused on the safty critical elements. In turn, providing operators with the assurance that their assets can operate efficiently and safely at all times.
Integrity Engineering Management
We work with operators to help ensure the safety of personnel, protect the environment and maximise asset integrity expenditure. We reduce risk while prioritising resources. Our process offering includes: Integrity Management of static pressure systems, structures and pipelines, Corrosion engineering and risk assessment, RBI & Planning, NDT & Specialist inspection services and Monitoring technology for corrosion and erosion.
We inspect equipment and plant before it leaves a supplier to ensure that it meets your specific requirements. This ensures a quality product and reduces the risk of production outages, as well as subsequent threats to safety, asset integrity and legislative compliance. Our core Quality Services offering includes: Integrated project management, Third-party vendor inspection (all disciplines), Vendor auditing, Full-time site inspection and Onshore and Offshore Inspection.
Industrial Rope Access
Rope Access techniques provide a cost effective alternative to traditional access methods, such as scaffolding or mobile elevated working platforms. Using work-positioning techniques, industrial rope access is a proven method of achieving a safe work position at height or in areas of difficult access. Integrity Solutions employs the Industrial Rope Access Trade Association (IRATA) rope systems in all our rope access operations.
Automated Ultrasonic Inspection
AUT uses conventional and specialized transducers to introduce sound in the test materials. These transducers are mounted to automated robotic crawlers, which articulate to cover large areas of the vessel or piping surface. The data collected is then displayed in color in multiple A-Scan, B-Scan, C-Scan and D-Scan images.
Automated Corrosion Mapping
Corrosion and erosion mapping utilizing automated system and a Combination of ToFD, Phased Array and Pulse Echo Ultrasonic imaging, Detection, imaging and monitoring of material degradation, Defect sizing and propagation monitoring and Real time Inspection.
Boiler and Heat Exchanger Inspection
Eddy Current Testing, and Remote Field Testing are electromagnetic techniques and tend to be used as screening tools in order to select tubes for IRIS, especially in the case of ferromagnetic materials e.g., Carbon Steels.
Remote Video Inspection
Our highly trained inspectors employ robotics, fiber optic cameras, borescopes and other instrumentation and recording systems to conduct RVI on equipment such as piping systems, vessels, turbines, boilers and heat exchangers. Data can be recorded onto various storage media for viewing and storage.
Piping and Pipeline Inspection
We utilize state of the art Wavemaker which generates waves propagating long distances, even beneath a layer of insulation. The ultrasound is transmitted and received from one single location. The response from the metal loss feature is a function of the depth and circumferential extent of the metal loss. Guided Wave tools are available in fixed ring and modular ring format. The fixed ring designs are suitable for pipe diameters up to 8-inches. For larger diameters, a modular ring up to 42-inches has been adopted.
Thermal Imaging (Thermography)
Integrity Solutions utilizes latest FLIR Thermal camera tehnology. Thermal imaging cameras can detect internal defects through target excitation and the observation of thermal differences on a target's surface. It is a valuable tool for detecting defects and points of failure in composites, solar cells, bridges, and electronics. It is also a great tool for thermal mapping of stress when performing materials testing.
Through our work we have the knowledge, expertise and experience to perform conventional NDT inspections from our offices and project network. Our conventional services includes NDE/NDT Inspections, Liquid Penetrant, Magnetic Particle and Ultrasonic Inspection.
Reinforcement Bar Inspection
Integrity Solutions utilizes latest radar systems and detection tools for non-destructive structural analysis measuring concrete cover and rebar size and detect hidden objects before drilling, sawing or cutting.
Equipment Manufacturing and Sales
We specialize in the supply of non-destructive testing equipment and a broad range of related equipment including: materials analysis instruments, infrared temperature gauges and auxiliary tools. Range includes: UT, ToFD and PA Transducers, UT, ToFD and PA Calibration Blocks, ASME Validation Blocks, Ultrasonic Flaw Detectors, Ultrasonic Thickness Gauges, Underwater Thickness Gauges, Intrinsically Safe Thickness Gauges, Welding Gauges and Coating Test Equipment.
NDT and Rope Access Training
Our alliance partners have pioneered the transfer of knowledge on NDT within an ASNT-TC-1a based system, initially to our own staff and later to customers. This has now resulted in a fully EN 473 based training and certification system for UT, ToFD, PAUT, PT, MT and Welding Inspection.
Our expertise is also available to provide auditing services to organizations applying NDT Tehniques.
Therefore we offer a fields of application which includes:
Applications development and feasibility studies
NDT Level 3 Consultancy
Our BINDT (British Institute of Non Destructive Testing) qualified and certified Level 3 specialists provide consultancy in Conventional and Advanced NDT methods.
Level 3 Consultancy
This includes but not limited to:
Procedure preparation and approval to required standards.
3rd Party client audits and assessments.
Assistance in inspection process
Assistance in calibration block design
Assistance in validation block design and approval
Applications development and feasibility studies
Training (Phased Array, Time of Flight Diffraction, Ultrasonic Inspection)